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A leading full-service engineering firm renowned for our trusted, high quality, and innovative approach to solving complex challenges.

Recycled Plastic Lumber (RPL) Design

Pioneering
Recycled Plastic Lumber Bridges

A pioneer in the development of recycled plastic lumber bridges, KCI, formerly McLaren Engineering Group, has advanced and tested thermoplastic composite designs for decades. These eco-friendly alternatives provide practical solutions for marine and shoreline construction, helping mitigate the natural deterioration caused by marine microbes.

In 2000, McLaren founder Malcolm McLaren, PE, introduced the world’s first recycled plastic bridge. The bowstring truss short-span suspension bridge near Albany, New York, was designed to withstand a 31,000-pound load capacity.

Innovation continued in 2009, when the team designed an I-beam bridge for use at Fort Bragg, North Carolina. It surpassed testing by supporting a 70-ton, fully equipped M-1 Army tank and demonstrated a wheeled vehicle limit of 88 tons. The patented mixture of recycled composite elements reduced the amount of material needed in each beam without compromising structural integrity.

Featured Project
World's First Recycled Plastic Lumber Truss Bridge in New Baltimore, NY
World's First Recycled Plastic Lumber Truss Bridge

New Baltimore, NY

Sustainability Meets Durability: The Advantages of Recycled Plastic Lumber

In addition to stability and sustainability, recycled plastic lumber resists rot from natural conditions, rarely cracks or splinters, makes a good shock-absorbing surface for pedestrian traffic, requires little maintenance, and is aesthetically flexible.

Related Services

Recycled Plastic Lumber Design
Projects

Recycled Plastic Lumber (RPL) Design in Haverstraw, NY

Recycled Plastic Lumber Pedestrian Bridge

Haverstraw, NY

World's First Recycled Plastic Lumber Truss Bridge in New Baltimore, NY

World's First Recycled Plastic Lumber Truss Bridge

New Baltimore, NY

People Enjoying Fishing Pier made out of Recycled Plastic Lumber at Dobbs Ferry Waterfront Park

RPL Fishing Pier

Dobbs Ferry, NY

Steeplechase Pier Reconstructed

Steeplechase Pier

Brooklyn, NY

We’re excited to share that McLaren Engineering Group is now part of KCI Technologies Inc., a 100% employee-owned firm offering engineering and consulting across all markets, and construction for communications and environmental projects.

Our commitment to excellence continues with the added strength of KCI’s full range of engineering and consulting services.

Visit KCI’s website to learn more.